TECHNOLOGY

SBS Kft. constantly develops its production technologies in order to always serve its partners at the highest level.

Our modern machinery and innovative solutions enable us to produce precise and reliable products. Through automation and the most modern welding technologies, we ensure fast and efficient work processes.

Our latest developments

Our goal is to provide our partners with the best solutions in the long term. Our continuous development and professional commitment are the guarantee of satisfied customers.

IGM welding robot station

The special welding robot has the largest size and load capacity of the IGM robots deployed in Hungary. Among other things, it ensures the efficient, high-quality production of booms, chassis and railway bogies.

RONIN metal cutting machine

The Ronin is a high-capacity, 7-axis cutting machine capable of processing workpieces up to 20 meters long. With its outstanding accuracy and load capacity, it is ideal for the precision machining of large parts.

Wire electrode, shielded gas arc welding machine

The wire electrode, shielded gas arc welding technology offers an extremely efficient and reliable solution for joining metals. Shielding gas prevents oxidation, thus ensuring clean and solid seams when welding various materials.

Automatic painting plant

The automatic dyeing plant provides a fully integrated dyeing process that includes washing and drying phases. The automatic system guarantees precise surface treatment and high-quality corrosion protection for all products.

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Raw material storage

The raw materials of SBS Kft. are stored in a 3,000 square meter hall, which ensures the continuous availability of raw materials for production.

Here, we store the company's quarterly raw material needs, thereby enabling the uninterrupted supply of materials and the continuity of production processes.

The raw materials are carefully organized and categorized, so the production processes can start quickly and efficiently.

Grain spraying

Shot blasting is a critical element of surface treatment processes.

We work with two technologies: the automatic conveyor system cleans the surface of smaller products, while the individually operated grain-spraying cabin is suitable for handling larger, special parts.

This combined system guarantees the high quality and corrosion resistance of the surfaces before the painting process.

Sheet metal and molding cutting

The preparation of the raw materials begins with the cutting of sheet and molding materials.

In the pre-production hall of SBS Kft., raw materials are processed with high-precision cutting equipment to meet the requirements of the subsequent welding and cutting processes.

During the cutting process, we pay particular attention to precision, which is critical in terms of ensuring the subsequent quality of the products.

Welding

IGM robot welding

At the heart of SBS Kft.'s welding processes is the IGM robot welding station, which represents the most modern technology for welding large and complex parts.

The station's L-manipulator can turn workpieces weighing up to 5 tons and handle elements up to 12 meters long.

By automating robot welding, we ensure high accuracy, reliability and time efficiency of the processes.

Material tests

UH and MT

In the material testing department of SBS Kft., we use ultrasonic (UH) and magnetic (MT) tests to ensure that all manufactured parts meet the strict quality requirements.

The US examination enables the detection of internal defects in welding seams, while the MT examination enables the detection of surface cracks and material defects.

These tests are essential in the production of reliable and durable parts.

Chipping

Ronin and NCT

Our cutting processes take place on two key machines: the Ronin high-capacity 7-axis cutting machine, which is capable of processing workpieces up to 20 meters long, and the NCT small precision cutting machine.

These devices ensure maximum precision and efficiency in the machining of large and small parts, thus guaranteeing the high quality of the final products.

Measurement technique

Creaform 3D scanner

One of the outstanding tools of our measurement technology department is the Creaform 3D scanner, which enables extremely precise, three-dimensional measurements.

With this technology, we not only check the dimensions of the parts, but also ensure that all manufactured products meet the prescribed geometric and quality requirements.

With its speed and accuracy, 3D scan technology contributes to the high-level quality control of products manufactured by SBS Kft.

Painting

The painting process at SBS Kft. takes place after surface preparation, where the products are first washed, then dried and masked.

The application of priming and top layer in the painting booths serves to increase the durability and corrosion protection of the products.

During the entire painting process, we ensure the highest level of surface treatment precision, which guarantees the long life of the products.

Virtual factory tour

at SBS Kft

Welcome to the virtual plant tour of SBS Kft.!

Now you can get an insight into the operation of our company, where we work with more than 25 years of experience and modern technologies to be a reliable supplier of the world's leading machine manufacturers.

Below we present the most important production stations, technologies and processes through which we produce high-quality structural steel components.

Follow us on this virtual tour and learn more about how SBS Kft. works and how you can become part of the world of iron men!

Specifications

Strokes: X: 6000mm, Y: 1700 mm, Z: 500 mm
Work table size: 1600 mm x 5000 mm
Max. spindle RPM: 3000 / min
Max. drill size: Ø 42 mm
Max. tapping: M27
Accuracy: 0,03 mm
Repeatability: 0,05 mm
Rapid rate: X, Y 30 m/min; Z 4,8 m/min
Spindle power: 13,1 kW
Automatic tool length measurement

RONIN metal cutting machine

It can handle pieces up to 20 meters long, 3.5 meters high and 1.5 meters wide. It can also chip from five sides.

Specifications

Chuck: 3 jaws, hydraulic
Main drive: steplessly variable, max RPM: 2800
Spindle: horizontal
Workpiece max. diameter: Ø420 mm
Workpiece max. weight: 500 / 1000 kg
X stroke: 293 mm
Z stroke: 1285 mm

Specifications

Chuck: 3 jaws, hydraulic
Main drive: steplessly variable, max RPM: 2000
Spindle: vertical
Workpiece max. diameter: Ø830 mm
Workpiece max. weight: 870 kg
X stroke: 495 mm
Z stroke: 780 mm

Specifications

Max. working width: 1500 mm
Adjustable plate thickness (from to): 3 - 120 mm
Advance speed is continuously adjustable: 0 – 4 m/min
Max. component weight: 300 kg / meter

Wire electrode, shielded gas arc welding machine

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Specifications

Available floor: 1000 m2
Bridge crane loading capacity: 10 t
Electromagnetic lifting beam loading capacity: 7,6 t
Applicable plae thickness: 6 -60 mm
Transfer velocity of roller conveyor: 1 – 5 m / min.
Number of steel plate storage: 34 locations

Specifications

Type: Microstep MastercutX 24001.20 PGGG + 1.20PG
Max. plate thicknesses: 40 mm with Plasma, 150 mm with oxy-fuel
Max steel plate dimensions: 24 000mm x 2 000mm
Layout: portal table with 2 bridges
Vertical positioning: by motor. Tracking of plate waviness: by arc-voltage at plasma, by capacitive sensor at oxy-fuel.
Positioning speed: 51 000mm/min
Cutting speed: 50 – 7 000mm/min

Specifications

Maximum machining workspace: 12000×2000
Table loading capacity 500 kg / m2²
Thermal cutting methods: plasma & oxy-fuel
Cutting range: 0-70 mm, both upper and bottom bevelling
Lower sharpening of the cutting range (depth of the paragraph from the upper plane): 0-70 mm
Cutting angle: 20°-80°, both upper and bottom bevelling

Automatic painting plant

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Specifications

Type: Abraziv RB AH850-4
Largest workpiece cross-section: 850×500 mm
Smallest workpiece size: 50×80 mm
Conveyor loading capacity: 180 kg / meter
Number of jets: 4 pcs
Shotbalsting material volume: 180 kg / min by each jet
Finest shotblasted surface: ISO 8501-1 A, -B, -C, -D, grade Sa3

Specifications

Type: Microstep MastercutX 24001.20 PGGG + 1.20PG
Max. plate thicknesses: 40 mm with Plasma, 150 mm with oxy-fuel
Max steel plate dimensions: 24 000mm x 2 000mm
Layout: portal table with 2 bridges
Vertical positioning: by motor. Tracking of plate waviness: by arc-voltage at plasma, by capacitive sensor at oxy-fuel.
Positioning speed: 51 000mm/min
Cutting speed: 50 – 7 000mm/min

Specifications

Maximum machining workspace: 12000×2000
Table loading capacity 500 kg / m2²
Thermal cutting methods: plasma & oxy-fuel
Cutting range: 0-70 mm, both upper and bottom bevelling
Lower sharpening of the cutting range (depth of the paragraph from the upper plane): 0-70 mm
Cutting angle: 20°-80°, both upper and bottom bevelling

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3358 ERDŐTELEK

TECHNOLOGY

Our latest developments

Raw material storage

Grain spraying

Sheet metal and molding cutting

Welding

IGM robot welding

Material tests

UH and MT

Chipping

Ronin and NCT

Measurement technique

Creaform 3D scanner

Painting

Virtual factory tour

at SBS Kft

Heavy-duty (15t) welding rotators for manual welding

Two-station chassis welding robot

CNC coordinate drilling / tapping machine

RONIN metal cutting machine

Doosan Puma 3100LM - horizontal lathe

Doosan Puma V8300MR - vertical lathe

Lissmac deburring and grinding line

Wire electrode, shielded gas arc welding machine

Steel plate warehouse with automatic handling

Double-bridge plasma and oxy-fuel cutting machine

IBS bevelling & chamfering robot

Automatic painting plant

Tunnel type shotblasting machine for components

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